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Eliminating lab exhaust re-entrainment
resolves air quality problem at Roswell Park Cancer
Institute
The Cancer Cell Center at the Roswell
Park Cancer Institute in Buffalo, NY has a worldwide
reputation for innovative cancer treatment solutions,
including a recently-announced therapy focused on monoclonal
antibody protocol. An innovative solution of another
kind, however, was needed to solve a chronic laboratory
fume hood exhaust re-entrainment problem at the Center's
seven-story research building.
This facility was constructed in the mid-1970s, and
incorporates 50 laboratory workstations, each exhausting
through a dedicated, belt-driven centrifugal fan. The
problem, according to Angela Claudatos-Parks, a senior
associate at Cosentini Associates in New York City (a
consulting engineering firm), was re-entrainment of
the fume hood exhaust.
A
variety of chemicals and general organic solvents, including
hazardous anti-neoplastic agents such as formaldehydes,
acetones, and toluenes, are employed at the workstations.
But not only was re-entrainment a critical issue, another
problem concerned the high maintenance associated with
the existing centrifugal fans. According to Bruce Styles,
the assistant director at the Department of Occupational
and Environmental Safety for New York, "the belt
driven fans were a headache. There were constant belt
changes required, which caused downtime problems at
individual workstations."
While
many alternative approaches were reviewed by the New
York State Dormitory Authority, owners of the Institute,
the solution ultimately came from Strobic Air's Tri-Stack
laboratory fume hood exhaust systems. Claudatos-Parks
said that, "the State Department of Environmental
Protection obviously knew what performance parameters
it required with regard to air quantities and static
pressures, and it used the Tri-Stack systems to meet
these requirements as well as eliminate the re-entranment
problems."
Peter
M. Bognar, at Fancher Sales Co., Inc., in Buffalo, represented
Strobic on the project and worked closely with Styles
and his superior, Michael J. Murphy, director of the
Department of Health, Occupational and Environmental
Safety for the state.
"The
system (Tri-Stack) is a clean solution that the customer
is happy with."
Bognar
said that 15 Strobic Air Model BS-I Tri-Stack systems
were mounted on the roof of the facility with the existing
centrifugal fans remaining as back-ups but capped off.
Clusters of four to six centrifugal fans had been grouped
together sharing a common plenum. To speed installation
and reduce costs, individual hood risers were tied into
the Tri-Stack systems.
Bognar
said that, "the air intakes were high on the building
and lab workstation effluents were being reentrained
into them." This was caused mainly by the centrifugal
fans "not pushing the air or effluent high enough
above the building envelope to get away from being brought
back into the ventilation air intakes," he added.
Air quality outside the building was a major concern
as well, since there is also a 150-bed hospital building
at the
"It
took education in both the product (Tri-Stack) and the
concept to show our clients the value."
complex.
So the idea of using stack extensions with architectural
enclosures (penthouses) for the existing centrifugal
fans was also rejected because of inefficiency and high
cost.
Roswell's
building management people were pleased with the Tri-Stack
solution. Styles said that the maintenance-free operation
of Tri-Stack systems "helps keep maintenance
"Air
quality is a primary concern at the facility. The whole
environment is controlled and monitored."
people
off the rootãa particularly sensitive issue at
the Cancer Cell Center."
The
Tri-Stack design suited everyone involved, according
to Claudatos-Parks. "The whole environment"
has to be controlled and monitored, she said. "Facilities
engineers want efficiency and cost-effectiveness...the
50 existing fume hood exhausts were easy to manifold
using the Tri-Stack systems," she added.
Styles
said that, when a "more traditional'? solution
to the original problem_ was considered, "with
regard to placing fans in a penthouse where maintenance
can be performed in foul weather, it clearly did not
present a viable alternative." And when "building
costs, architectural designs, ductwork configurations
and resultant static pressure losses were calculated,
" Styles added, "the costs were prohibitively
expensive."
Tri-Stack systems drastically reduced energy consumption
The
15 Tri-Stack replacements at Roswell Park's Cancer Cell
Center are composed of eleven systems with 5 HP motors,
and four systems with 10 HP motors, providing a total
CFM of 120,000. The Center's previous centrifugal fans
ranged from 675 to 2150 CFM, with most in the 900-1400
CFM range. The Tri-Stack systems have cut 75 horsepowerãwith
associated energy reduction, of courseã over
alternate replacement designs. By also eliminating multiple
guy wires that require frequent adjustment, roof mounting
hardware that can cause leaks, ductwork restructuring
with resultant static pressure losses, and new construction
for fan penthouses and building extensions, substantial
additional cost savings were realized.
We
wrote the guidebook (and produced the t video) on safe,
efficient laboratory ventilation. Both are yours for
the asking. Call or fax for copies, technical data,
or applications advice. For design/applications tips,
visit our web site: http://www.strobicair.com E-mail:
tristack@strobicair.com
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